My starter crapped itself last night. Pulled it apart today, checked the motor itself with jumper leads once i disconnected the solenoid.
That was fine but the solenoid had fallen apart inside. I desoldered the solenoid and found the contact plate on the end of the plunger had fallen off.
The end of the plunger where it's normally swaged /crimped had let go, so all the bits were floating around.
I couldn't find a diagram of the solenoid that shows how it all goes back together. There's two springs that go on the shaft and i'm thinking that one is like a helper spring as it's thinner and goes straight after the other with a washer inbetween with the contact plate at the very end.
Has anyone looked at one lately or know if that sounds right?
I was going to carefully weld a small washer onto the end to lock it back together and see how it holds
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