I can't really help in regards to the heater problem, but as for building the console - I definitely recommend doing it yourself. Will cost you $50 - $100 in supplies if your going all out, but you can do it for even cheaper than that if you want. MDF frame - do the structural stuff in about 10mm, then the stuff thats on the top etc at like 3 or 6mm, black vinyl from lincraft or spotlight, thin foam from clark rubber, stretch and staple that on with a staple gun. I used the storage pocket for under the lid from another car, just picked up something suitable at the wreckers.It took me about 2 days I think but I've scrapped that one now I'm going back to stock(ish) dash and I want a different console that suits the shape better so the plan currently is to fibreglass a couple of different consoles together. Can I ask why you don't just the mount the headunit in the dash in place of the stock radio? If your dash hasn't been cut sell it off to someone who wants to keep theirs stock, then buy a cut dash for half the price, and then your set, plus you made about 50 bucks.
Cheers, Matt
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