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Thread: Fiberglass inlet manifold

  1. #61
    tilting at windmills Carport Converter Ben Wilson's Avatar
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    Default Re: Fiberglass inlet manifold

    Quote Originally Posted by ed_jza80
    yeah, chopped mat wouldve been way better

    what material did you make the plug out of?
    The plug was painted (and painstakingly polished) plaster. Remarkably tough, even when you bash it violently against a steel work bench....

  2. #62
    back into it Chief Engine Builder
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    Default Re: Fiberglass inlet manifold

    Quote Originally Posted by Ben Wilson
    The big difference is they use pre-preg and vac bags, so the cloth is mouldable and doesn't fray and lift like wet lay up. I might give it another go some time in the future, I just enjoy working with metal so much more
    prepreg is great to use. maybe try with a multi layers of lighter glass instead of heavyer glass if its not forming properly and do it in a warm room.

  3. #63
    tilting at windmills Carport Converter Ben Wilson's Avatar
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    Default Re: Fiberglass inlet manifold

    I got the thinnest woven mat they had. The epoxy just didn't seem sticky enough to hold it to the tube. What I could have tried was wrapping some sort of peel ply over the lot to hold it in place...

    There are a few things I probably should have tried, perhaps next time.....

  4. #64
    Gary Motorsport Inc. Too Much Toyota takai's Avatar
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    Default Re: Fiberglass inlet manifold

    Making a hotter mix (i.e. more hardener) will also assist in the lay up process. As will putting a layer onto the mould and letting it become tacky before wrapping the cloth over it. Chopped strand is much nicer to work with for that sort of thing though.
    -Chris | Garage takai - Breaking cars since 1998
    Sparky - AE86 IPRA Racer | RZN149 Hilux - Parts and Car Hauler
    I never saw a wild thing sorry for itself. A small bird will drop frozen dead from a bough without ever having felt sorry for itself. - D.H.Lawrence

  5. #65
    tilting at windmills Carport Converter Ben Wilson's Avatar
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    Default Re: Fiberglass inlet manifold

    You can't do a hot mix with epoxy (one of the other reasons why polyester is nice).

  6. #66
    Gary Motorsport Inc. Too Much Toyota takai's Avatar
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    Default Re: Fiberglass inlet manifold

    Oh yeah, forgot you were using epoxy resin. That does make the sticky, nasty, ugly, feralness worse.
    -Chris | Garage takai - Breaking cars since 1998
    Sparky - AE86 IPRA Racer | RZN149 Hilux - Parts and Car Hauler
    I never saw a wild thing sorry for itself. A small bird will drop frozen dead from a bough without ever having felt sorry for itself. - D.H.Lawrence

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