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Thread: Short Stroke Struts?! Im beached As?!

  1. #1
    I wouldn't trust a... Conversion King Smokey228's Avatar
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    Default Short Stroke Struts?! Im beached As?!

    Quick question about short stroke struts...

    I got some sw20 rear inserts for my ra23 and am putting them in now...

    I gotta space them by 40mm or so, and i knew that, but should i space it from the top or should i space it from the bottom??

    If i space it from the top, and force the strut to sit towards the bottom of the tube, then the springs are more likely to sit captive, and the shock is alot less likely to bottom out. I see no downside to this as the weight is on the base of the tube, and the spacer only takes minor weight when expanding after being compacted...

    I also assumed i could cut up a nylon chopping board and use that as a spacer...

    If i space it from the bottom, i assume i'd have to space it with a steel place? I.e. 10 4mm washers stacked ontop of each other?

    Cheers,
    Jase
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  2. #2
    Junior Member Too Much Toyota oldcorollas's Avatar
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    Default Re: Short Stroke Struts?! Im beached As?!

    from your ride height, you want maybe 60% bump and 40% rebound.

    so.. work out how long shocks travel is, work out 60% of that, and then at ride height, that much should be sticking out...
    use steel tube? for top or bottom... chopping board could easily squish
    "I'm a Teaspoon, not a mechanic"
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  3. #3
    umop apisdn Chief Engine Builder twentyEight's Avatar
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    Default Re: Short Stroke Struts?! Im beached As?!

    Quote Originally Posted by oldcorollas
    from your ride height, you want maybe 60% bump and 40% rebound.

    so.. work out how long shocks travel is, work out 60% of that, and then at ride height, that much should be sticking out...
    use steel tube? for top or bottom... chopping board could easily squish
    Completely agreed, but go with an alloy spacer if you can...
    ([][][]II--LT--II[][][])


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    Junior Member Too Much Toyota oldcorollas's Avatar
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    Default Re: Short Stroke Struts?! Im beached As?!

    why alloy?
    "I'm a Teaspoon, not a mechanic"
    "There is hardly anything in the world that a man can not make a little worse and sell a little cheaper" - John Ruskin (1819 - 1900)

    AU$TRALIA... come and stay and PAY and PAY!!! The moral high horse of the world!

  5. #5
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    Default Re: Short Stroke Struts?! Im beached As?!

    i put tokico 5ways in the ra60 struts.

    i cut the tube accordingly with plumber's pipecutters to remove the difference in length.

    by spacing in the bottom you are essentially removing potential travel of the shock



    i used a decent sized pipe cutter. works well as it cuts it perfectly square and leaves a slight bevel on the end for welding



    rewelded with my trusty stick



    want a chip bro?
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  6. #6
    umop apisdn Chief Engine Builder twentyEight's Avatar
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    Default Re: Short Stroke Struts?! Im beached As?!

    Quote Originally Posted by oldcorollas
    why alloy?
    Because an alloy spacer (ie. solid spacer) would be as light as hollow steel tube, but would support higher loads in my opinion...
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    Default Re: Short Stroke Struts?! Im beached As?!

    washers will be just as good and you can keep adding them until you get the right height.


    your worried about weight for a 100gram part? haha
    hello

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    Default Re: Short Stroke Struts?! Im beached As?!

    I put 20mm spacers in the bottom of mine and cut the rest of the tube down and welded back together. I think thats my picture the last one there?
    1977 RA28 Celica - 1MZ-FE Members Rides
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    Default Re: Short Stroke Struts?! Im beached As?!

    you wish you could weld pipe that well with a stick welder

    its mine buddy

    i removed the entire amount - no spacers at all
    hello

  10. #10
    umop apisdn Chief Engine Builder twentyEight's Avatar
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    Default Re: Short Stroke Struts?! Im beached As?!

    Quote Originally Posted by brett_celicacoupe
    washers will be just as good and you can keep adding them until you get the right height.


    your worried about weight for a 100gram part? haha
    The last time I saw SW20 shocks put in RT132 struts, it took a 55mm spacer on the bottom to bring it into the 60% bump - 40% rebound range...

    Take into account that a 2 1/4" OD (15/16" ID) mild steel 5mm washer weighs ~60gms, that's 660gm per strut just for the bottom spacer...

    Or, the volume of 55mm x 35mm cylinder is 211750 cubic mm which is ~920gms (even after the removal of a ~30% centre piece of a washer leaves ~644gms) of steel vs ~330gms alloy...

    Fuck using that many steel washers at the cost of over half a kg per strut!

    Edit: Of course, these is just my line of thinking, which is not everyone's...

    Quote Originally Posted by brett_celicacoupe
    i removed the entire amount - no spacers at all
    This is definitely the best approach IMO...
    Last edited by twentyEight; 01-10-2008 at 08:21 PM.
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  11. #11
    Forum Sponsor Carport Converter TurboRA28's Avatar
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    Default Re: Short Stroke Struts?! Im beached As?!

    Sorry my mistake.. This was mine..
    1977 RA28 Celica - 1MZ-FE Members Rides
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    Forum Sponsor Carport Converter TurboRA28's Avatar
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    Default Re: Short Stroke Struts?! Im beached As?!

    I've been using nylon spacers lately in friends struts. so far working well. cheap, easy to shape and if its the stronger nylon been no distortion of shrinkage yet. plus very light.
    1977 RA28 Celica - 1MZ-FE Members Rides
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  13. #13
    Junior Member Too Much Toyota oldcorollas's Avatar
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    Default Re: Short Stroke Struts?! Im beached As?!

    or you could just use 4mm thick steel tube...


    55mm height, 35mm diameter

    5.5*Pi*(3.5/2)^2 = 52.9cm^3 (i think ya forgot to use radius )
    for steel = 423 grams
    for alloy = 142grams for alloy

    using a 4mm wall thickness steel tube
    5.5*Pi*[(3.5/2)^2-(2.7/2)^2]= 21.4cm^3
    weight = 171 grams

    not much diffrence between (mayeb not cheap) 35mm alloy bar and cheap 4mm wall thickness steel tubing.....
    "I'm a Teaspoon, not a mechanic"
    "There is hardly anything in the world that a man can not make a little worse and sell a little cheaper" - John Ruskin (1819 - 1900)

    AU$TRALIA... come and stay and PAY and PAY!!! The moral high horse of the world!

  14. #14
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    Default Re: Short Stroke Struts?! Im beached As?!

    hello

  15. #15
    Junior Member Too Much Toyota oldcorollas's Avatar
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    Default Re: Short Stroke Struts?! Im beached As?!

    umm, ok.. there is a big difference between saying 0.66kg and 0.92kg per strut...

    when the reality is more like 140-170grams....

    but if you don't mind people making claims with silly numbers... fine

    ps, i thought part of the whole point of toymods was to be accurate, and put a stop to intahnet myths and half truths???
    "I'm a Teaspoon, not a mechanic"
    "There is hardly anything in the world that a man can not make a little worse and sell a little cheaper" - John Ruskin (1819 - 1900)

    AU$TRALIA... come and stay and PAY and PAY!!! The moral high horse of the world!

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