Thoughts on LH2.2 and LH2.4:
The stock chips are not very good to run ethanol (E85) on. The spark map is f-ed up even for gasoline use, and even more f-ed up for ethanol. It doesnīt look very good when you view it graphically (think roller coaster). The tuned chips I sell will already be at the limit of knock and have a more consistent map and will therefore work excellent with E85. Then it is just a matter of advancing it further if you desire.
Donīt get me wrong. I am not saying that the stock chips are bad in anyway when it comes to running E85, they are just inefficient. Pinging is definitely not an issue since the spark map is very conservative.
Thoughts on programmable EMS:
Let the piston pass TDC with at least 10 degrees before the peak pressure occurs.
Richer mixture will burn quicker, but... a richer mixture will also raise the threshold of knock.
Follow this rule: MBT = "Minimum ignition for Best Torque". Use the least/smallest possible ignition advance that gives maximum torque.
So... how much advance can you actually run? Since knocking is not the greatest problem with ethanol you should worry about other things, namely the headgasket and other things! You can advance the ignition a lot across the range but how much pressure can the headgasket take? How much pressure can the head bolts take before they stretch? How much force can the rods withstand before bending/breaking?
I ran +3 degrees across the board on my chipped LH2.4 system for a while. It gave me a lot better low end torque but made my engine sound "hard" above 5000rpm at 20psi of boost. The reason it sounded "hard" was that the cylinder pressure was so great at a very early stage of the combustion cycle. It made me gain low end torque but robbed me of horsepower up top.
It is more a rule than an exception that you will have over-advanced the ignition (and thereby loosing power again) before knock occurs on ethanol. The cylinder pressures will therefore become very high so watch the rods/headgasket.
Knock is not proceeded by the rods making a window in the block when running ethanol. The rods will pop out to say hello much earlier than that...
I am now back at the stock setting on my tuned chips again. The torque at low rpm's is lower but I gained top end and the engine sounds healthier.
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And now: How to convert to E85
There is one advanced, and three simple and different ways to convert to E85:
1. The advanced way, tuning and re-flashing the ECU to optimize it for E85.
Advantages:
* The car will be optimized for E85.
* It will be very fuel-efficient.
* More power at the same boost level.
Disadvantages:
* So far, extremely expensive (many hundred up to several thousand dollars).
* You canīt easily go back to gasoline if you want to, unless you feel comfortable with opening the ECU now and then.
* An optimization for E85 causes the injectors to use most of the "overhead" potential they have. Forget being able turn the boost up at all.
* To be able to get any bigger performance gains out of this setup you will need even more performance parts like injectors etc.
* Not the Turbobricks way... :-P
2. An electronical device (piggyback device) that you plug in between the injector wires and the injectors. It will expand the injector pulsewidths by approximately 30% and it will have the possibility of both running on gasoline and E85 by flicking a switch.
Advantages:
* Easy to install and use.
* Has the capability of both gasoline and E85.
Disadvantages:
* Expensive ($350+).
* When running in E85 mode it causes the injectors to use most of the "overhead" potential they have. Forget being able turn the boost up at all.
* To be able to get any bigger performance gains out of this setup (when running E85) you will need even more performance parts like injectors etc.
* Not the Turbobricks way... :-P
3. An adjustable fuel pressure regulator.
Advantages:
* Easy to install.
* The car ECU will adapt to the changes (if it is equipped with an O2-sensor).
* Cheap (~$100 including hoses and clamps).
* You can still do (most of) the performance mods listed on Turbobricks.
* Can be used if you want to blend gasoline and E85. You will always have to keep track of the percentual blend of gas/E85 though. If you want to run a blend of gas/E85, for simplicity, decide a percentual blend and stick to it.
* Can benefit from being used in conjuction with conversion alternative #4.
* This looks more like the turbobricks way... :-D
Disadvantages:
* Too high fuel pressure will put unneccesary strain on the fuel pump or kill it.
* Too high fuel pressure will alter the spray pattern and/or hinder the injectors from opening properly.
* You have to set the fuel pressure differently for different blends between gasoline and E85 (doesnīt take more than a few minutes but can be irritating to some).
4. Bigger injectors.
Advantages:
* Easy to install
* The car ECU will adapt to the changes (if it is equipped with an O2-sensor).
* Cheap (at least if you buy some used ones from a junk-yard or pick-n-pull).
* You can still do all the performance mods listed on Turbobricks.
* Can be used if you want to blend gasoline and E85 (to some degree, more about this further down the page).
* Can benefit from being used in conjuction with conversion alternative #3.
* This looks more like the turbobricks way... :-D
Disadvantages:
* You canīt run on a high percentage of gasoline (will run too rich).
* If you have to run gasoline, you will have to swap back to a set of smaller injectors.
So, we will be looking at the two easiest/cheapest ways which most people think are the best ways of doing it.
Installing a fuel pressure regulator (FPR):
You will need a fuel flow that is roughly 30% (39% or more is preferred) higher than stock. Up to 60% more flow can be used for performance purposes. A good target is 35-40% increase in flow to start with.
Here is an example of increase in flow, and as you can see below, this will yield a very high pressure. Some injectors can take it and some canīt. The fuel pump will also have to work harder. Very good results can be had on a stock car, but if you want to get some performance as well the fuel pump may not support the needed pressure and flow. For performance, an adjustable FPR is best used in conjuction with larger injectors:
* Going from 3bar (43.5psi) of fuel pressure to 4bar (58psi) you will gain ~15% of flow.
* Going from 3bar (43.5psi) of fuel pressure to 5bar (72.5psi) you will gain ~29% of flow.
* To get a satisfying injector flow on stock injectors, you will probably have to go to 5.5bar (80psi) or more...
What you need:
* An adjustable FPR.
* A mounting bracket.
* 30-35" of soft fuel-lines (rubber hose?).
* 20-25" of vacuum-hose.
* A T-junction.
* 4 hose-clamps.
* A fuel pressure gauge is highly recommended.
How to install:
* Run the car until you only have a gallon or so left in the tank.
* De-pressurize the fuel system by pulling fuse #11 (or #1 in some cases) while the car is running.
* Find the stock FPR.
* Connect a fuel-hose between the outlet of the stock FPR and the inlet of the adjustable FPR.
* Connect a fuel-hose between the outlet of the adjustable FPR and the fuel return-line.
* Cut the vacuum hose that connects to the stock FPR and put the T-junction in the middle.
* Connect a new vacuum hose between the T-junction and the vacuum inlet of the adjustable FPR.
* Secure all fuel hoses with hose clamps and make sure there are no leaks (you should be two persons for this, one operating the car and one looking at the connections).
* Fill up with E85.
* Disconnect the vacuum hoses to both FPRīs and set the base fuel pressure to the desired value.
* Connect the vacuum hoses again.
This is what it may look like when it is installed:
There is also an alternative FPR that will fit in the stock location, replacing the original FPR.
It is the Holley HLY-512-503-5 and that can be found here: Summit racing, direct link
It is adjustable between 2.4-4.5bar (35-65psi) of base fuel pressure.
(Thanks to adam_c for finding it.)
Installing bigger injectors:
The easiest way that gives the best results. Highly recommended!!!
You will need 42% bigger injectors. I use ~50% bigger injectors than stock though, and that works perfect. I also chose a little bigger step up than 42% because of my performance goals.
Example:
* If you are using stock injectors, then look for 42lb/hr injectors or use 37lb/hr injectors (browntops) in conjuntion with an adjustable FPR.
* If you are using 37lb/hr (browntops), then look for 48-52lb/hr injectors, 42-46lb/hr injectors + an adjustable FPR, or just raise the fuel pressure if your fuel pump can handle it.
Calculating useable injector size:
(CURRENT INJECTOR SIZE x 1.42) up to (CURRENT INJECTOR SIZE x 1.6)
945T man has done an excellent article on how to swap injectors:
How to install Brown Tops on LH 2.2!
Everything that is said about swapping injectors in that article also goes for E85 on both LH2.2 and LH2.4.
The adjustment of the AMM does not apply to LH2.4 though.
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READ THIS:
An air/fuel-ratio gauge is always recommended when doing any of the two mentioned upgrades. On some vehicles that doesnīt adapt well, you may have to set the base idle and lambda again. You donīt want to run too lean and destroy your engine. LH2.4 will auto-adapt and needs no further adjustments.
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