Hi mate,
3SGTE in one of them should be giggles aplenty!
Firstly I will have a stab at the rev limiter... Does the engine hit a rev limiter at all if 'over' revved enough? I would also ask if you have an aftermarked tacho onboard? My thoughts are possibility of a tacho not reading correctly? Since this is an engine conversion maybe the tacho signal is not cooperating with standard guage?
BOV, well I assume at least one of the items you have tried should have been an unbroken example! The vacuum/boost line for the BOV needs to come from the engine side of the throttle body i.e. off the plenum. The BOV will have boost pressure to assist keeping it closed under hard acceleration, and once you jump off the throttle there will be vacuum to open the valve. If you have a BOV with a diaphram action like mine then it may have 2 boost/vacuum ports and the one on the top half of the actuator is the one to plug it into.
Let us know how far I missed the mark by!
Cheers,
Jason
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