In know the Subject Line for this email may seem a little weird, but follow along with me and you will learn a lesson that can help you out of one of the most fundamental sticky situations when you are first getting your freshly wired up engine started for the first time.
The Rule Of 255 can save you a huge amount of time and money when it comes to setting up your engine for the first time.
So, lets say that you have wired up your engine, you crank it, but it won't start. It will only pop and kick, but you can tell that something is definitely not right.
For this exercise we are going to assume that the triggering wiring and configuration is correct, and that the ECU is not showing any trigger errors.
You check your wiring for the ignition and fuel system, and you think it is all correct. You put a timing light on the engine, and number 1 appears to be in the right place (around 5-20 degrees before TDC).
What could be wrong?
Maybe the number one spark event is occurring 1 revolution out (that is, it is on the exhaust stroke rather than on the compression stroke).
But, what is the very quickest way to determine the correct ignition output sequencing?
Before I go through it:- A quick story...
I turned up at a customers workshop to get a car started that they couldn't start. It was a V6 cylinder engine that I was not familiar with, and neither myself, nor anyone at the workshop knew the firing order. And even worse than that, nobody knew if the cylinder order was 1,2,3 - 4,5,6 down each side, or 1,2 - 3,4 - 5,6 across the engine. And to a an extra spin to this, no one knew which ignition outputs on the Wolf had been wired to which physical coils.
So, how do I figure out the firing order on this engine. I'll I had was a timing mark on the balance for the cylinder that was the closest to the front of the engine. So I knew that this would be correct for at least one of the cylinders.
Luckily it dawned on me that day, how easy it is to figure out the ignition sequencing on any motor, no matter how much information you DON"T have.
All I had was an engine that was popping and farting when cranked, with no trigger errors.
HOW TO DO IT:
The first thing to do is to turn off all of the ignition outputs. It's easy on a Wolf V4 or V500, just go into the ignition sequencing folder and change all of the Ignition Offset Values to 255 (hence the name of this article).
Now, turn Ignition Output 1 on by making the value 0 (remember to turn the power off then on to the ECU to reset it every time you make changes here. The Wolf will not look at these values again until the power is reset. We do this so that you cannot accidentally change the engine firing order with the engine running - safety reasons).
Crank the engine. It will do one of three things. It will either try to start, or it will pop and backfire, ore it will do nothing. If it pops, backfires, or does nothing, you need to change the Ignition Offset Value for that ignition output until it tries to start on that cylinder. So go through the numbers, 0, 1, 2, 3, 4, 5. One of these values will be the correct on (on the specific engine I am talking about here - on an 8 cylinder engine running sequential ignition it will be 0, 1, 2, 3, 4, 5, 6, 7).
Lets say I do this, and the number that best tries to start the engine is 2. I then type the value 202 into the Ignition Offset Value for Ignition Output 1. This allows me to remember the value should be 2 (20"2"), plus it turns off that ignition output so that it will not interfere with your ability to find the correct values for the remaining ignition outputs.
Continue doing this for each of the ignition outputs that you are using, each time going through the numbers 0, 1, 2, 3, 4, 5 and each time you find the right number type it into the value with 20 in front of it.
Now, you should end up with something like this:
Ignition 1 Offset - 0
Ignition 2 Offset - 2
Ignition 3 Offset - 4
Ignition 4 Offset - 5
Ignition 5 Offset - 3
Ignition 6 Offset - 1
Now the engine will start!
We use this technique whenever we have a car anywhere around the world and the customer does not know the firing order, or is not sure how the ignition system was wired.
It takes literally 5 minutes, and takes all of the guess work out of determining the ignition output sequencing.
Extra Trick: As you are going through each ignition output, and you determine which value should be in the previous output, you can ignore that value for any of the remaining ignition outputs. For example, if you find that ignition output 1 should have an ignition offset of 3, you no longer need to test the value of 3 in any other ignition outputs. If you follow this to its final conclusion, there will only be one number to test in the last ignition output you are trying. This extra trick will reduce the time it takes to determine all of the ignition offset values by 1/2.
Until Next Time,
Steve.
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