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Thread: what would cause this? clutch

  1. #1
    tired of projects Domestic Engineer
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    Default what would cause this? clutch




    exedy stock replacement about a year old (30000kms or less)

    showed no signs of slipping before it spat the dummy.

    I have been told its due to the pressure plate mulfunctioning, meaning i need a whole clutch kit.

    what are your thoughts?

    cheers

  2. #2
    Junior Member Backyard Mechanic jezza323's Avatar
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    Default Re: what would cause this? clutch

    got picks of the rest of it?

    my mates clutch did this in his civic....turns out it may have not been a genuine Exedy (wasnt stamped) but other than that the friction material just fell off.....
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  3. #3
    is the bestest Conversion King LeeRoy's Avatar
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    Default Re: what would cause this? clutch

    Wow thats nuts. Werent all those clutches sheldrake broke exedy ones too?
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  4. #4
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    Default Re: what would cause this? clutch

    its not a fault of the clutch. what you have there is a misalignment of the input into the back of the crank ie its on an angle.

    this causes flexing as the clutch spins which the workhrdens the material and snaps the disc.

    it can be caused by numerous things ie:
    flywheel not faced correctly
    engine plate bent or missing
    gbox not aligned on the dowels correctly

    and a few other things but the above are the biggest contributors.

    no a clutch supplier wont give you a refund because this is not a normal failure.

    cheers
    linden
    Quote Originally Posted by WHITCHY
    Prefer someone around the Sydney area but will travel a few hours for a good box!

  5. #5
    tired of projects Domestic Engineer
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    Default Re: what would cause this? clutch

    i wasnt expecting a refund

    flywheel was machined correctly, gearbox was on properly. Clutch supplier (different company) said exedy clutches are rubbish and likely to be fault of pressure plate.

    as for the rest of it, i dont know haha, there were only a few shards left in the bellhousing. I presume the rest is on the road somewhere.

  6. #6
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    Default Re: what would cause this? clutch

    ive used alot of exedy clutches and never had a problem.

    i have seen this on numerous occasions where a customer has changed the clutch himself and bought it down to me because "it wont select gears properly" .only to hear a crunching noise and after removal of the gbox ive seen this.

    cheers
    linden
    Last edited by The Real Roadrunner; 23-10-2007 at 04:20 PM.
    Quote Originally Posted by WHITCHY
    Prefer someone around the Sydney area but will travel a few hours for a good box!

  7. #7
    tired of projects Domestic Engineer
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    Default Re: what would cause this? clutch

    Quote Originally Posted by The Real Roadrunner
    ive used alot of exedy clutches and never had a problem.

    i have seen this on numerous occasions where a customer has changed the clutch himself and bought it down to me because "it wont selet cears properly" .only to hear a crunching noise and after removal of the gbox ive seen this.

    cheers
    linden

    true

    Ive done many a clutch in my day, this is the first to fail.
    there was no sign of slipping or anything, just a sudden failure.

  8. #8
    ---------HO00NS---------- Chief Engine Builder IN 05 NT's Avatar
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    Default Re: what would cause this? clutch

    put it on ebay, sure some noob will buy it

  9. #9
    Junior Member Too Much Toyota oldcorollas's Avatar
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    Default Re: what would cause this? clutch

    i vote misalignment as well.. if you are reverse loading the material on every revolution.. (perfect cyclic reverse bending test ) and it is because of input shaft vs flywheel misalignment.. it should all break at once....

    maybe there was something that caused the gearbox to not sit on dowels properly or? evan a mm out could cause it...
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  10. #10
    tired of projects Domestic Engineer
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    Default Re: what would cause this? clutch

    the gearbox was properly bolted up, i doubt it was that.

  11. #11
    Junior Member Too Much Toyota oldcorollas's Avatar
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    Default Re: what would cause this? clutch

    wonder what it was then?
    if the flywhel and gearbox were "true", then the pressureplate couldn't do anything else but hold the friction plate flat on the true flywheel.... if it was slipping severely on one side, it could have failed first....
    are there heat indications on any particular piece of shrapnel to indicate it failed first?

    is still a fairly impressive failure and could have been manufacturing farkup.. but rare.
    "I'm a Teaspoon, not a mechanic"
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  12. #12
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    Default Re: what would cause this? clutch

    Quote Originally Posted by oldcorollas
    wonder what it was then?
    still a fairly impressive failure and could have been manufacturing farkup.. but rare.
    nah, if you look near the rivets that hold the outer plate on you can see that they have been worked to the point where it snapped.

    seen it on a few occasions, and yes even 1mm off on either side of the box can cause this over time, speaking of which how long had the clutch been in there?

    cheers
    linden
    Quote Originally Posted by WHITCHY
    Prefer someone around the Sydney area but will travel a few hours for a good box!

  13. #13
    Zub Zub Domestic Engineer Gavatron's Avatar
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    Default Re: what would cause this? clutch

    Quote Originally Posted by deaf_rattle
    exedy stock replacement about a year old (30000kms or less)
    There you go Linden.

    Nice job!
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  14. #14
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    Default Re: what would cause this? clutch

    hmmm, back to school for me to learn how to read.

    if its out by only a slight amount it would probly take that long to snap completely but it depends on how its driven.


    cheers
    linden
    Quote Originally Posted by WHITCHY
    Prefer someone around the Sydney area but will travel a few hours for a good box!

  15. #15
    tired of projects Domestic Engineer
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    Default Re: what would cause this? clutch

    Quote Originally Posted by oldcorollas
    wonder what it was then?
    if the flywhel and gearbox were "true", then the pressureplate couldn't do anything else but hold the friction plate flat on the true flywheel.... if it was slipping severely on one side, it could have failed first....
    are there heat indications on any particular piece of shrapnel to indicate it failed first?

    is still a fairly impressive failure and could have been manufacturing farkup.. but rare.
    a couple of big metal shavings looked fine, clean etc. like a sudden failure.

    wouldnt i have noticed if the clutch was slipping?

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