Its really not that hard to make sheets that size. i assume you want flat sheets.
You need
Raw carbon plain/ twill weave,
Resin (UV stable polyester would be fine for that purpose so a clear surf board resin even for easy availability)
Two sheets of reasonably thick plate glass
mold release wax.
a heap of weight that can distributed over the glass.
Wax up the glass sheets, spread some resin over the glass with, lay down the CF cloth make sure the sheet is spread out properly and flat, wet out the carbon properly, place the 2nd glass plate on top push it down ensure no air bubbles then put a heap of weight on it i use bricks and lots of them, a bit of the resin will squeeze out its not a problem as long as there is no air under the glass plate. Let it cure, i leave over nigh usually. you will end up with a nice looking flat sheet of CF.
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