Did a bit of reading about bolt tightening torques, and it seems that the rule of thumb is that the load required to shear the female thread should be about twice the tensile load required to break the bolt. This means that the bolt should snap before the thread strips... the preferred option.
Generally speaking, when the bolt and the threaded hole are made from the same material, 0.7-0.8 bolt diameter of thread engagement is the minimum requirement, but make it 1.0 bolt diameter to give a safety margin. However, when the bolt material is stronger than the threaded hole material, you need more thread engagement.
In the case of a OEM crankshaft the material will be around 100,000psi whereas the ARP bolt will have 200,000psi material. This suggests that a minimum of 1.5 bolt diameters of thread engagement is required, call it 2.0 to be on the safe side. Note that here we are talking about torquing the bolt up to breaking point. Since the specified tightening torque for the bolt will be less than 75% of the breaking load, in the real world 1.5 bolt diameters of thread engagement should be adequate for my flywheel bolts.
In the morning I will measure the thread engagement
EDIT: Bolt is 27mm long and flywheel is 12mm thick, giving 15mm or 1.5 bolt diameters of thread engagement. As this falls short of the estimates originally made above, like all good politicians, I have modified the theory to fit the facts.
Cheers... jondee86
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