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Thread: e51 gearbox rebuild question

  1. #1
    Junior Member Carport Converter 4agte's Avatar
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    Default e51 gearbox rebuild question

    Im rebuilding my e51 box im having trouble with the No. 3 clutch hub and synchronizer ring. Mainly removing it the bgb specifies that you need an sst to remove it



    do i need the sst is there a generic ie non toyota puller available like that???




    Is there another way to remove it without a puller like screwing in bolts into the holes to push the clutch hub away from the gear???

  2. #2
    R.I.P. Pentamax Chief Engine Builder Adsport's Avatar
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    Default Re: e51 gearbox rebuild question

    possibly a plate with 3 holes , using bolts to pull it up and off
    My fat AW11 poobarge - 4AGZE (retired)

    My Corolla ! - 4AGTE

    KP61 - 4AGE

  3. #3
    Junior Member Automotive Encyclopaedia 2jzhilux's Avatar
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    Default Re: e51 gearbox rebuild question

    harmonic balancer puller and 3 m8 x1.25 bolts ftw
    once the outer hub with the bolt holes comes off the rest will just fall out

  4. #4
    Junior Member Carport Converter 4agte's Avatar
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    Default Re: e51 gearbox rebuild question

    Quote Originally Posted by ecotechilux
    harmonic balancer puller and 3 m8 x1.25 bolts ftw
    once the outer hub with the bolt holes comes off the rest will just fall out
    ahh that makes sense sweet have to give that a shot + rep

  5. #5
    Junior Member Carport Converter 4agte's Avatar
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    Default Re: e51 gearbox rebuild question

    aight got the clutch hub off with a harmonic puller in the end but i had to modify it a little



    i know the welds arent pretty

  6. #6
    Estranged Member Chief Engine Builder mullett's Avatar
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    Default Re: e51 gearbox rebuild question

    Yeah, that one and one of the other gears was a bitch, I acutually made up a puller to get the other one off. And the T45 torx bolts were so tight it needed an electric rattle gun and the most expensive torx insert I could buy, and even that twisted...

    RM.

  7. #7
    Junior Member Carport Converter 4agte's Avatar
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    Default Re: e51 gearbox rebuild question

    Quote Originally Posted by mullett
    Yeah, that one and one of the other gears was a bitch, I acutually made up a puller to get the other one off. And the T45 torx bolts were so tight it needed an electric rattle gun and the most expensive torx insert I could buy, and even that twisted...

    RM.
    hrrrm the torx bolts are comming up next hopefully they come off easier for me

    this gearbox rebuild is costing a bit just in tools to get it apart lol

  8. #8
    Estranged Member Chief Engine Builder mullett's Avatar
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    Default Re: e51 gearbox rebuild question

    For sure. I had a few and made a few, you're going to need a nice press and a few different press plates etc to get the shafts apart later too. I think my T45s were so tight because my box had been apart before and was put back together with a rattle gun or something. Just a guess, but since it had an aftermarket LSD, SOMEONE had to have taken it apart. I think the facco torque setting is 45nm or something: not much.

    RM.

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